PROGRESSIVE SEQUENCE

KILN-CASTING A LEAD CRYSTAL SKULL 

 

STARTING WITH A LIFE SIZE WAX SKULL

Directly out of the rubber mold and fettling yet to do prior to encasing in plaster.

Life Size Wax Skull

Life Size Wax Skull

Small spots to fill and seams to to dress back.

Life Size Wax Skull

Sprue to be cut off and relocated to facilitate the easy flow of molten glass.

Life Size Wax Skull

LIFE SIZED SKULL SPRUED AND READY TO INVEST IN PLASTER

Wax Skull soldered to Base

Fettled and dressed the skull is mounted on the sprue base which will fit and support the terracotta reservoir.

Soldering Skull to Base

An electric, adjustable heat controlled, soldering iron is used to fuse the wax joins.

Life size Wax Skull and Jaw

Both waxes dressed smooth and mounted on their respective sprues.

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PLASTERING FOR LOST WAX CASTING

 

Wax Jaw for GLass Skull

Brushing on the initial coat of plaster ensuring no bubbles are left on the surface of the wax.

 

Plaster Molding Wax Jaw for Skull

Meticulous attention given to the whole wax surface.

 

Molding Wax Jaw for Skull

Building up with multi coats of the plaster mix.

 

Plastering Life Size Wax Skull

Again, intense focus to eliminate air trapped on the wax as the preliminary first coat of casting plaster is applied.

 

Wax Skull to Mold for Glass

 

 

Skull Pre Coated for plaster Mold

 

 

Mold Pouring Over Wax Skull

 

 

 

 

Pour for Investment

 

 

Wax Skull Encased in plaster mold

 

 

Invested

A steaming process is used to melt the wax

A steaming process is used to melt the wax

Plaster Skull Mold

Plaster Skull Mold

 

Skull Mold in Kiln with Glass

Skull Mold in Kiln with Glass



2 Comments to “PROGRESS SEQUENCE-Large Skull”


  1. 0331lopez — July 2, 2010 @ 6:45 pm

    Hello, I was wondering if you sold any of your molds? I am just starting out in Aluminum green sand casting and would love to purchase a skull mold from you.

    Thanks

    Matt

  2. admin — July 14, 2010 @ 4:28 pm

    Hi, The mold making process was self taught over a number of years as requirements dictated. The process is not that complicated, just time consuming. However once assimilated there is a tremendous freedom with future projects. These skull molds have been made for lost wax, hollow, ceramic shell casting and or solid glass, kiln casting. Your request indicates you are looking at sand casting which is inappropriate for these patterns.

    Regret not being able to help more.

    Donn



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Kiln Cast Lead Crystal Skulls